The Straight Pill Overdose.

Saturday, 23rd April, 2005 :: 09:36 - Hobbies, Sidenotes

This is basically just a quick update for all those just dying to know about my powertool adventures.

I did actually purchase the Skil Xshop. It put a hefty dent in the checking account, wouldn’t quite fit into the car (had to take it out of the box… yikes — there was a reason I was asking the guy at Lowe’s what size the box was, afterall… he didn’t know, heh).

Putting it together was an adventure of its own. Out of the billions of pieces, one is to put together the cabinet first. The instructions were wrong! The bottom (floor) of the cabinet is supposed to be inserted into cabinet after the “shell” of the cabinet is put together. Slight problem with that — the instructions show the bottom as being more of a “plus” (+) shape, but the bottom is actually rectangular, there is absolutely no way to wedge that in after the sides are together! I believe they must have redesigned the bottom and forgot to update the instructions, so after taking it apart (so many little bolts!) I managed to squeeze the bottom into the right place and put it all back together again.

I suppose it was actually Tuesday that I bought the thing, instead of the two hours as indicated in the book it took me a few days to actually fully assemble it, haha. Now, granted, I wasn’t working on it full time, but ehh… It’d take a good long while either way I think.

I finally had it all put together Thursday morning/afternoon. I still hadn’t even cut the little ziptie that held the power cord in the “off” position until this morning. I’ve been reading tons of information about table saw safety — I definitely don’t need to lose hands or fingers! …and it has me fairly deathly afraid of using it now.

I did; however, actually use it this morning. Nothing like the sound of a 15 amp table saw jumping to life to wake up the neighborhood at 9am, right? So far I’ve started it up three times, every single time I jump out of my skin. It’s so incredibly loud and… terrifying. Wouldn’t you know, despite everything I read, when I actually did cut a scrap piece of MDF this morning I used the table saw “unsafely” …oops. It just seems so logical to me to put a piece of whatever up against the rip fence and then guide it through with the miter gauge. It’s a very dangerous thing to do, and the little piece of MDF I’d just cut off sort of “wobbling” on the table was terrifying… it is nice that the power can be shut off by basically slamming your hand into the front of the cabinet though, lol. Lesson… little pieces are supposed to be cut off to the LEFT of the blade, so they don’t get stuck between the blade and rip fence! Yes, lesson learned with no personal injury involved, thankfully. I think I’m going to have to make a little sign to remind myself to not do the “logical” thing when it comes to cutting smallish pieces off a larger object.

I also finally figured out how to mount and setup the router in the router table insert. Oh, yes, I ran out to Lowe’s on Wednesday morning to get that little tool. You see, I have this project in mind, and I need a router, table saw, and miter saw to do it. This is total false economy of course, as usual, being that what I want to make can be purchased for $100 or so, and the tools required to make it cost me $550 or so… but whatever. I can now easily make the bar cabinet thing I’ve been wanting, but couldn’t find anywhere, as well as pretty much anything. I still need sheet goods (plywood/mdf) cut down small enough that they’ll fit into the car, but all the “precise” cutting can be done in my “shop” now, yay!

I do still need a “good” circular saw, the ancient (and I mean more than 30 years old) Craftsman just… well, apart from being terrifying (I really do have a fear of giant metal circles with sharp teeth spinning at 6000 RPM — I think we all should!) it’s doesn’t quite work right anymore anyway. I want a new one with a laser, wheee, lasers! I didn’t get the laser-equipped compound miter saw, basically because that can be so easily added after the fact with the little thing that fits onto the saw blade (which is how all the ones I was looking at were done anyway).

It turns out that the corded drill I have won’t work with the drill press attachment of the xshop. At first I thought it wouldn’t work because it didn’t have the “handle attachment” area/thing. When I went to check for that though (which I was certain it didn’t have) I discovered it infact did have that, but then I noticed it was a 3/8″ drill, and the attachment works with 1/2″ drills. D’oh! It might still work, I really don’t know, but a corded drill isn’t all that expensive, I think.

So, right, back to the router. I bought the Skil 2.25 HP “combo” pack, it seemed having both a fixed base and a plunge base was the right way to go. Granted, I spent “only” $100 on this, whereas the “big brands” were twice that. I think I’ll be fine, at least I didn’t get a Black and Decker! Not that I see a problem with that, my 1/4 sheet finishing sander works wonderfully, and even if it didn’t burn out or whatever, I’d be able to buy several of them before even getting close to the cost of the DeWalt or whatever “better” brand. Skil is the lowend Bosch, and Delta (my CM Saw) is the lowend Porter Cable, so… again, whatever. It isn’t like I’m using these things all the time. It’d been about a year since I’d last used my finishing sander until two weeks ago.

I do think I want to get a belt sander now though, and it’s not just the whole having a table insert for it. It’d be really useful for smoothing out the end grain on my smaller projects, and making sure I didn’t “round it” — which I have a tendency to do with the finishing sander. Plus, if I do build my table/desk as planned, my lumber will probably be “rough” and in need of some heavy duty sanding — unless of course I have the mill do it for me. If they plane it though, and it has any tearouts I’ll be relatively screwed. I don’t know, it’s really a toss up/confusing issue for me. I don’t even know if I’ll really be capable of doing such an elaborate glueup anyway… we’re talking about 15 board feet of lumber being edge-glued together. I’ll definitely need some bigass clamps! A planer and jointer are definitely out of the budget, hah. I think making sure the wood is “straightlined” at least, then doing the glueup, then belt sanding the hell out of the top… I think that’ll work, emphasis on think. If it doesn’t, it’ll be one expensive “experience” in the bad sort of way.

Anyway, I’m a bigtime wannabe woodworker now… hopefully as time passes the “wannabe” part can be safely removed. :)

7 Responses to “The Straight Pill Overdose.”

  1. David Says:

    Thanks for the info on the Skil X-Shop. I have been pondering the pros and cons of buying one myself. I want to make picture frames. I envision an X-shop picture frame factory - ripping, routing, sanding, and joining all with the X-shop. I hesitate a little. Is it really that loud?

  2. Indi Says:

    It’s not really all that loud, I think it was mostly my fear of that 10″ blade spinning at thousands of rpm. Of course, I always put in the little foam ear plugs now when using it, so that certainly helps too. It’s probably no more loud than any other saw.

    So far I really like the Xshop. The only problem other than the less than pleasant assembly is that they failed to include the second blank insert. I had thought it only came with one until reading the manual a bit closer. I don’t have all the tools so the lack of the second blank isn’t a problem at this point, but I really should contact them about it soon.

    The digital rip fence is pretty great, so far it also seems to be quite accurate.

  3. David Says:

    Thanks again for the info. There are almost no other reviews on the X-shop. I imagine it sounds like a circular saw, since it uses the same kind of universal direct drive motor. I have been doing my saw homework and am starting to get the lingo down. I will probably get the X-shop because it seems to have what I need in a small footprint. I have to work in the garage, which is already overflowing with stuff and has a car in it. The X-shop seems a bit flimsy, but maybe that is okay for my needs. All the guides say to buy a contractor saw, with a quiet induction motor and belts, like that nice Jet Contractor saw at Lowes, but I don’t really want to make anything larger than picture frames for now. There is a tool called the FrameCo Pushmaster, which is a handheld device that drives V-nails into the joined ends of the frame, and I think it might fit into the drill press holder of the X-shop. So, this tool would have just about everything. It is fun to think about all these tools, maybe more fun than actually doing the work.

  4. Indi Says:

    I couldn’t justify spending a few hundred on “just” a table saw and then turning around and doing the same on a router table.

    Years ago my dad had this table where he’d simply mount a circular saw upside down… I figured the Xshop would be a step up from that… if down the line I feel I need a better table saw I’ll go that route, but thus far for the little things I’ve been doing I’m not seeing that need. I’m not planning on making some forty+ thousand dollar kitchen cabinets with it, so… the $350 for such a compact and multipurpose tool really fit well with my sense of economy.

    I too have an interest in making frames, though I wouldn’t be doing that primarily. Though, for my purposes, I think I’d probably be buying narrow stock, running it through the router and then using my compound miter saw to actually cut it to length and miter the ends.

    It is frustrating to search for information about the xshop; while googling I found my own site where I mentioned just possibly getting it… I figure you probably found this in a relatively similar manner — at least I can give potential buyers some idea about it, or at least that someone bought it.

  5. David Says:

    Yes, I found this site while Googling for info on the x-shop. You are the only person I have found who has actually used one of these beasts. It sounds like you have some interesting and useful projects lined up - a table and bar cabinet. Furniture is very expensive to buy new, and much of it seems to come from overseas. It comes as a shock to find that hardwood lumber is also expensive. I was wondering if you think the x-shop saw can handle cutting a relatively dense wood like walnut or oak? I have heard mixed opinions on this.

  6. Indi Says:

    Well, the other day I ripped several pine 1×4’s in half and that went quite well, along with chopping up various bits of 3/4″ MDF, I figure if it handled the MDF okay, it should do okay with pretty much anything else. I do have a 4′ long 6″ wide plank of red oak that I need to rip cut in half, so I can let you know how that went once I get to it.. :)

  7. Indi Says:

    Alright, finally got around to starting with my wood tray made of oak. I had an oak plank 5.5″ wide, 3/4″ thick, and 4′ long, I had to rip cut it in half to make the sides of this tray. I fed the plank through with the blade just about an 1/8th of an inch above the top surface, with a smooth and relatively slow motion going forward I noticed no problem cutting through. Now, I need to put emphasis on the slow motion of feeding the wood through the blade, I do believe that if i would have been trying to do this quickly it probably would have bogged down, but for my purposes (where speed is of no importance) the saw of the xshop performed just perfectly. I couldn’t tell the difference between the mill cut and my cut on the edges. What I’m doing, at least in this instance, could be replicating what you would potentially be doing if needing to rip a wide board to the approximate size of most frames. If doing cross cuts, though I used my miter saw for that… just safer to me, there’d be no problem at all. I won’t say ‘hot knife through butter, but perhaps a warm knife… hehe.

    I do have some pieces of walnut and purple heart that I’ll probably be fiddling with at a later date, but as of this writing, I still quite satisfied with the performance of the xshop.